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On-machine grinding increases speed and quality, a case study. At a fine-paper mill which produced coated, high-quality sheet for copier paper, the four-cylinder dryer section of its off-machine coater began to fail after twenty years of service. Years ago, the mill had been forced to change the sheet configuration to achieve satisfactory drying.
Accordingly, to boost flexibility as well as part changeover and processing speeds, Long’s Machine, in 2006, acquired its first CNC grinder, a STUDER S33 Universal Cylindrical grinder through United Grinding North America. The shop experienced such remarkable success with the machine, that it purchased another in 2015.
Copen Machine Case Study UNITED GRINDING North America Shop Combines Automated Grinding and Swiss-turning Founded in 1978 in Akron, Ohio, Copen Machine has grown from a garage job shop with a single manual knee mill into a full-service machining and fabrication provider specializing in high-volume precision parts.
Case Study 112 - Blade Grinding Machine Manufacturer Problem Wanted to automate blade grinding machine operation, but had no know-how, and outsourcing was not an option.
The machine tool would be retrofitted with Siemens 840D CNC controls, known for flexibility, compatibility and innovation. In just six months, the grinding machine rebuilding project was complete. The Toyoda OD grinder was completely stripped to its base, all components were replaced, new tooling was added and state-of-the-art electrical and.
Automation Case Study. An automotive customer had a CNC grinding robot machine that was critical to their operation. They were concerned about the reliability of the Bosch SCARA robot inside the machine, which had reached its end of life. The challenge was unique Replacing or programming the CNC controller was not a viable option.
Globe Grinding Case Study UNITED GRINDING North America Globe Grinding Sets a Course for Automation Founded in 1967 in Copiague, New York, Globe Grinding specializes in cylindrical and centerless grinding. As President Jeff Rapisarda puts it, “We’re a very service-oriented business.”.
This case study is from “KEDAR PRECISION COMPONENT”, this industry is specialized in double grinding process. Currently they are facing a problem in terms of safety of labors, human fatigue problems and expenditure related to labors. When components are fed for grinding in duplex machine there is chance of injury to the operator. Also.
Capable of grinding stock material from 0.005 -0.375 in diameter. In this application, the Nitinol wires had a major diameter of 0.018 and the tip diameter was 0.002 . The CAM.3 can be easily adapted to accept 6 axis robots, in-process gauging, and several autoloaders making it a versatile machine in any production environment.
In this case study we detail out work in deplying Root Cause Analysis of a client's grinding machine failiures. Download the PDF for details.
Case Studies Project scope Polishing Grinding Machine SDC’s expert design and engineering team built a fully automated, high-speed processing machine to polish and.
Temperature case studies in grinding including an inclined heat source model April 2001 Proceedings of the Institution of Mechanical Engineers Part.
Technology developed by MESH for post-mold grinding of the parting lines and prefacing can help solve these problems. In this case study, the customer required a system that could relieve their operators from the manual tasks of grinding parting lines and prefacing their pipe fittings.
Oct 07, 2016 The centerless grinding machine is operating with a 10HP, 460V U1000 Matrix drive and a 5HP induction gear motor (10 1 ratio). By implementing the U1000, the machine is now able to increase throughput due to the drive’s fast acting current and voltage limiters that achieve continuous drive operation during periods of excessive demand.
Feb 06, 2012 Levels of noise generated from grinding machines were measured. Noise levels as high as 116dB was obtained. These levels of noise can be stressful that can result to fatigue. It is capable of causing temporary and permanent deaf. Noise spectra generated from grinding machines are mixture of low and high frequencies. Low and high frequencies noise can have negative effects on memory.
In the case of this customised machine, the supplied loading and unloading cells can equip up to four eroding and grinding machines. Using its gripper from a centralised position between the machines, the robot can place the tools either into the eroding machine, grinding machine or tool holder.
Nov 08, 2012 hDD Dresser Case Study Gear Grinding Felsomat Machine. Here is a recent success of an hDD dresser on a dry-grinding application (gear synchron cones) with vitrified CBN wheels. The customer was looking to improve cutting ability and longevity of the CBN grinding wheel. They were using a plated diamond dressing disk and achieving a skip-dress.
Feb 06, 2012 The high levels of noise associated with the grinding machines are as a result of the following (1) Poor installation of the machines Some of these machines were poorly installed. Once the machine is not well balance on the floor or ground, vibration will occur which may result in the generation of noise when the machine is working.